Tag Archives: World Class Manufacturing

Empowering Workers to Enact Change

One of the concerns I’ve always had about Lean is the strong focus on process and the somewhat weak focus on people. World Class Manufacturing predated Lean, and it was comprised of three basic elements, one of which is involving people:

1) Total Quality Management

2) JIT

3) Total Employee Involvement

While the House of Lean has a pillar named Respect for People, in practice most organizations focus on process improvement and workplace organization and overlook worker involvement. Particularly in Six Sigma the worker is often pushed aside while the experts determine the improvements.

 

Peter Drucker

Peter Drucker

Peter Drucker considered his most important contribution to be the concept of the responsible worker and the self-governing plant community. He formulated much of his thinking on this topic during his project with General Motors in the early 1940s, well before the Toyota Production System came on the scene. One of Drucker’s biggest disappointments was his apparent failure to convince US automakers to use these concepts, while Japanese companies seemed to pick them up and run.

Part of the critical change component – strong leadership – involves empowering people at the point of work. Be sure any improvement opportunities include that consideration.

© 2013 – Rick Pay – All Rights Reserved.

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Filed under Change Management, Leadership, Lean

Reinforcing an Action Imperative: Evaluation

EvauationIn order to create and maintain an action imperative, the desired culture needs to be reinforced, and one way of doing that is through the evaluation process. It begins with the vision…

  1. Review and revise (or create, if one doesn’t already exist) the vision for the company or department
  2. Distill and record the basic values embodied in the vision
  3. For each value define specific behaviors that will make the vision a reality
  4. Include those behaviors in personnel evaluations.

In my prior life at a manufacturing company, we implemented what was then known as World Class Manufacturing. One of the first things we did was to overhaul the entire employee evaluation process to include things like team participation, communication and quality. Essentially we built the things we wanted to improve in to the evaluation process, and we paid people based on the results they achieved in those areas. That got commitment.

© 2011 – Rick Pay – All Rights Reserved

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Filed under Action Imperative, Key Performance Measures, Leadership